M/s. GLOBE CARBON INDUSTRIES. Blog http://www.globecarbon.in/blog/ Latest Products Wed, 31 May 2023 05:42:43 +0530 en-us http://www.globecarbon.in All you need to know about Phenolic resin http://www.globecarbon.in/blog/all-you-need-to-know-about-phenolic-resin_7095.htm Fri, 28 Jun 2019 13:34:01 +0530 Phenol resins, also known as phenol formaldehyde resins, are synthetic based polymers which are obtained from the reaction of phenol with any formaldehyde. This phenol formaldehyde is a fantastic commercial synthetic resin which has been widely used as a basis for Bakelite.    These resins are widely known and utilized in the production of molded products like billiards balls, countertops for laboratories and in some cases, also as coatings or adhesives. Initially, this synthetic component was popularly used as a primary material for making circuit boards.    However, with changing preferences, the material used in the production of these circuit boards got replaced with the epoxy resins and cloth made up of fibreglass. It is because this material is resistant to fire and is comparatively more durable.   The production method of phenol resins Coming to the production method of these phenolic resins, there are two ways.  • In the first case, the phenol is made to react with formaldehyde directly leading to the production of a thermosetting network of polymers.  • In the second case, formaldehyde is restricted to produce a special pre-polymer known as the novolac. This can be easily molded and curved according to requirement. Next, more formaldehyde can be added to attain the perfect shape and then heated.   Apart from these two basic methods, there are several under variations available based on the different techniques in the production process and the materials utilized.    Various types of phenolic resin The idea of phenolic resins can be broadly divided into two basic types, namely, the novolacs and the resoles. Both these phenolic resins have high-temperature stability to the range of 300 to 350°C. It can even sustain high water and is chemically stable too. Usually, these resins have a dark colour shade of colours like yellow and dark red. They are available in the outer market at an excellent price range providing unique performance profile.    As per the phenolic resin supplier in Mumbai, these resins are widely found in a myriad of various types of industrial products. They are usually used in the production of multiple kinds of circuit boards and production of better-known products like balls for billiards, countertop, adhesive, etc.    Application of Phenol Resins These phenolic resins are mostly utilized in the industrial sector for the production of different types of industrial product. The phenolic laminates are manufactured by impregnation of one or more layers of a base material like paper, carbon or fibreglass with the phenolic resin.    It laminates the saturated base material of the adhesive under constant heat and pressure. During the production process, the resin gets fully polymerized too. Wholesale phenolic resin supplier in Mumbai provides an excellent option for choosing a proper base material depending on the application of the finished product.   Paper-based phenolics are also widely used in the manufacture of electrical components like punch through boards and other such household laminates. Glass phenolics are a fantastic option utilized in the high speed bearing market.    There are also phenolic micro balloons which are used for controlling density. Various types of ball games also make use of phenol resin for making quality balls. Apart from that, it is also used in the manufacture of an instrument like brake pads, brake shoes, and discs of the clutch. Carbon Bricks: Chemical Resistance, Types, & Technical Specifications http://www.globecarbon.in/blog/carbon-bricks-chemical-resistance-types-technical-specifications_7322.htm Mon, 19 Aug 2019 12:20:46 +0530 Carbon bricks are generally used as linings in the harsh environments with alkali or acid attack and in the high-temperature containers. These are efficient to bear many of chemical attacks, sudden changes in temperature, and thermal shock related to the containers of such conditions.   Carbon bricks and tiles are suggested for using in the environments of hydrofluorosilicic and hydrofluoric acid and their salts. The physical and technical properties of carbon bricks have proved to be great in multiple areas of lining in the chemical industry for baths, chambers, and towers of the chemical plants, boilers, and reaction vessels. These are also majorly used in the floor coverings and masonry construction as corrosion resistant.   Introduction to carbon bricks: Carbon brick is made up with top graded materials containing carbon which are acid-proof and include organic compounds. They are shaped using high pressure and use supreme quality bonding material to get bonded with and offer difficult mechanical strength.  Carbon bricks have huge uses in the constructions which demand chemical resistance in exposures that cannot willingly be handled by any other types of bricks. Carbon made materials are found everywhere under those conditions which involve strong alkalis and HF. Carbon made bricks are the only construction entities which can survive in such a scenario and can endure these chemicals. This is due to the higher porosity of the carbon made bricks and tiles that explains their talent for withstanding a large degree of thermal shock. It can also disperse compressive stresses much better than other kinds of masonry units.  Bricks made up of carbon are fundamentally non-wetting and they can resist many slats, alkali, acids, solvents, and a combination of all these chemicals at variable concentrations and temperatures. Due to its immense popularity in the chemical industry, carbon bricks manufacturer companies are doing a great business in India.   Chemical resistance of carbon bricks: • Up to 40% in nitric acid • Up to 40% in hydrofluoric acid • Up to 35% in hydrochloric acid • A blend of 25% nitric acid, 10% hydrofluoric acid, and 65% water • Up to 75% in phosphoric acid • Up to 50% in sulfuric acid • Up to 50% in sodium hydroxide • Up to 50% in potassium hydroxide   Types of carbon bricks: Carbon bricks are generally of two types – • Impregnated – impregnated carbon bricks are specially manufactured so that they can be corrosion resistant, thermal shock resistant, enabled with high crushing strength, improved mechanical properties, and can withstand a high temperature of about 180 degree Celsius.  Its technical specifications are as follows: Density – 1.6 gms/cc Comp. strength – 600 kg/cm2 Flexural strength – 300 kg/cm2 Tensile strength – 125 kg/cm2  Porosity – 4% Water absorption – 2% Carbon content – 98% Ash content – 1.5 % Thermal conductivity – 4-6 w/mk.   • Non-impregnated – it is another form of carbon bricks that are specially designed and manufactured by the manufacturer companies in Mumbai which offer resistance against high corrosion and thermal shocks, especially in the alkali and acidic environment.   Its technical specifications are as follows: Density – 1.5 gms/cc Comp. strength – 350-400 kg/cm2 Flexural strength – 100-150 kg/cm2 Tensile strength – 60 kg/cm2  Porosity – 18-24% Water absorption – 12-18% Carbon content – 99% Ash content – 1 % Thermal conductivity – 4-6 w/mk. Temperature resistivity – 750 °C Tips to Choose the Right Supplier for Your Acid Resistant Bricks http://www.globecarbon.in/blog/tips-to-choose-the-right-supplier-for-your-acid-resistant-bricks_7704.htm Fri, 22 Nov 2019 13:00:37 +0530 When it comes to your construction needs, you are going to want to make sure that you are working with the right acid resistant bricks supplier for all of your needs. You should think about how long it is going to take them to deliver the items to your location and how much they are going to charge you for the entire shipment. These are just a few of the things that you are going to need to consider, so make sure to keep reading to find out more important criteria.   How to pick a brick supplier?   Finding the right acid resistant bricks supplier in Mumbai is important, which is why you need to know what criteria you should be following. Some of the main criteria to consider include: • Cost – Ensure that you are getting a detailed estimate from all of the companies that you are considering working with to find out what are the prices. You want to look at these estimates to find out what is included in the price, including the products, delivery fees, and much more.   • Delivery time – Also, make sure that you are asking them how long it will take them before they can deliver the products that you purchase to your location. You should find out when this would occur and during what period you can expect it and who to contact if they don’t arrive.   • Product options – Another thing that you would want to think about is what types of products they would have available for you to purchase. If you need other construct, related items, do they have them, and what size products can you get from them for your needs?   • Reputation – Another criterion that you should also make sure to look at is the reputation of the company, and you want to find one that has the best. If the company has a good reputation, then you can be sure that the products they give you are going to be the highest quality available.   • Recommendations – Go ahead and make sure that you are asking your colleagues who they purchased their products from and what their opinion is. You can also go online and check out some of the many reviews that have been posted to see what other customers have said about the company.   These are just a few of the main things that you are going to need to consider when it comes to deciding who to work with, so go ahead and start making a choice.   It might seem like a daunting task when having to decide what wholesale acid resistant bricks supplier to work with for all your product needs. However, you should make sure that you are taking the price that they are going to be charging you into consideration, along with how long it will take them to deliver. The options in terms of products are also important, along with the reputation of the company and that surrounding their products. Getting recommendations and checking out the reviews of every company is also paramount. Tips for Hiring the Right Manufacturer for Carbon Bricks http://www.globecarbon.in/blog/tips-for-hiring-the-right-manufacturer-for-carbon-bricks_8172.htm Fri, 14 Feb 2020 16:05:29 +0530 When you are searching for carbon bricks there are going to be numerous questions going through your mind. However, one of the most important ones that you are going to need to consider is what company you are going to purchase your products from. You should think about the size, type and much more when you are making the decision and here are some more of the top factors that will help you with this choice.   Factors to Consider When you are looking at the options for carbon bricks manufacturer in Mumbai there is so much that you need to consider. This choice might seem easy, but it isn’t always going to be and there are a wide variety of factors to look at, such as:   • Types – There are different types of this product and you need to make sure that you are choosing the right one, including impervious or non-impervious. Once you decide which one you want, then you should find out if they are available from the company you are talking to.   • Carbon content – You would also need to consider what the content of the main ingredient is going to be since there are various levels. Ensure that you are asking the carbon bricks manufacturer in India about what the different levels are and which would fit your needs.   • Price – Also, think about the price that they are asking for the products and you need to ensure that you are getting competitive estimates. The more estimates you have in hand, then the better price you are going to get.   • Brands – There will be various brands that you can choose when it comes to this and you need to consider which one is best. Check out what people are saying in their reviews and what their experience was with the company and the products.   • Recommendations – You are also going to want to get recommendations from others who have purchased this product recently. They would know which company would give the best brand and which one would have the best reputation in terms of their products as well as their customer service.   You should always make sure that you are looking at not only the product when you are looking to purchase something, but also the company. You need to purchase from one of the highest reputed companies in the industry so you can be sure you are getting the highest quality products.   Check out the carbon bricks suppliers in India and pick the right one. Also, you should think about the type of product that you are interested in purchasing along with what your required content level would be. The brand that is available will also be important along with the price that they would be charging, so don’t be afraid to ask them about this and get a few other price quotes to find the right one. Advantages Of Using Epoxy Floor Coating For Commercial Use http://www.globecarbon.in/blog/advantages-of-using-epoxy-floor-coating-for-commercial-use_8732.htm Tue, 26 May 2020 11:14:26 +0530 Epoxy floor coating is used for a variety of residential and commercial flooring due to its durability and hard-wearing nature. The epoxy coating allows for high performance and at the same makes the concrete floor appear very pleasing to the eye. Several epoxy coating suppliers in India offer a one-stop solution to all your flooring problems. Listed below are a few advantages of using epoxy floor coating for commercial use. Easy To Clean This is the best feature of using epoxy floor coating as you can easily wipe the dirt and dust off the concrete floor making it ideal for industries such as food, pharmaceutical, beverages, etc. Since these are easy to clean epoxy floor coating is very popular for commercial usage. Safety Safety is akey factor to consider when choosing any type of flooring.Epoxy floor coating can help improve safety by creating flooring that is resistant to any kind of slip, impact, and fire hazards thereby allowing faster transfer of material and reducing tear and wear on the companies transport vehicle. Epoxy floor coating can also help to brighten the space. Appealing To The Eye These epoxyfloors coating has a great aesthetic appeal. They provide high gloss finish and are available in a variety of colors and styles both online and in market space. One can also opt for a decorative pattern in tradition or modern design to make the flooring pleasing to the eye. Epoxy floor coating allows you to upgrade the ambiance of your space in a very economical way. Epoxy coating supplier in Mumbai offers a premium quality product range to their valuable customer in their set budget. Environment Friendly Epoxy floor coating is a very environment-friendly flooring solution and easy to install. Industries that are looking for an opting flooring solution that has low carbon footprint epoxy floor coating are the perfect solution to their flooring problems. Cost-Effective Installing good quality flooring can be very expensive. Epoxy floor coatings are very cost-effective as they are very easy to install, durable, and requires minimum maintenance as compared to some other flooring solution available in the market space. Epoxy floor coating if installed properly can last many years with cracking. Designated Work Zone Since the epoxy floor coating offers a variety of colors and style you can easily opt for different colors for the designated work zone. These different color flooring will allow to define different work zone, safety zone, etc and at the same time help maximize efficiencyand productivity. Although epoxy floor coating has multiple usage,s there are also some disadvantages of using it. Therefore you must seek expert advice before opting for installing it in your property. Because once installed Epoxy floor coating making changes in color or design can be very expensive and time-consuming. Epoxy coating wholesale suppliers in Mumbai offer bulk quantity products at market competitive prices to their customers all across the nation. Why Should You Choose Phenolic Resin Countertops In Your Lab? http://www.globecarbon.in/blog/why-should-you-choose-phenolic-resin-countertops-in-your-lab_9284.htm Wed, 09 Sep 2020 11:24:10 +0530 Phenolic resins are the compounds that are formed after combining formaldehyde and phenol. This creates a large network of permanently bonded molecules. The properties of the resin can vary at some points. It depends on the balance of formaldehyde and phenol and also the catalyst which is used as a base or an acid.Using a base and water with too much of formaldehyde can create a polymer. These are generally used with pressure and heat to form a strong bond between the layers of the plywood. The phenol resin properties generally prized in the extremely plywood. In some case, it also depends on the external plywood that is used in a surrounding which is exposed to harshly condition and moisture.There is another major class which is known as Novolak. In this process, an acid catalyst and excess phenol are used. The thermoplastic which is generated as the result is then grounded into a fine powder and mixed with filler. These are generally used in heat resisting objects such as knobs and handles for the cookware appliances and electrical connectors. The phenolic resin suppliers in Mumbai have the best material for your use.Properties of Phenolic Resin These are resistant to chemicals and heat and are perfect for a volatile environment. Phenolic resin is flame resistant and is non-conductive which is why they can be used in the lab and also in an environment which needs compliance with smoke emission, fire safety, toxicity and combustion standards. Along with this, the phenol-formaldehyde resin also has amazing features which include low density, good thermal insulation properties and excellent strength and durability. You can for the different shapes and they can have complex counties. They can adapt to custom equipment and surrounding. Further increasing its utility, today phenol resins are also used in 3D printers. These are commonly used in offshore pipes, mine ventilation, ballistics, electronics, rail and mass transit systems. It is also used in labs as mentioned earlier and also in different areas which need to have durable counters and non-reactive tabletops. Therefore get the best product from reliable and trusted phenolic resin suppliers in Mumbai. Benefits of Choosing Phenolic Resin Countertops for your lab The phenolic resin wholesaler in Mumbai provides the best materials which are used to make countertops in several industries. If you are looking for a stress-resistant countertop, then nothing is better than phenolic resin countertops. They are durable and last longer. Adding to that they are resistant to scratch and do more allow bacteria or fungus to grow on it. These countertops are resistant to chemicals and corrosion as well. They will make your lab look amazing as they are lightweight and can be made into any desired shape and size. They also have amazing heat resistant property which means it will not burn easily. Your lab is important for your business therefore it is always better to choose quality equipment and furniture for your lab. Choose the best products from popular and well-known phenolic resin supplier in India and enjoy amazing features and benefits. Ensure Quality Graphite Rupture Disc To Get Better Return On Investment http://www.globecarbon.in/blog/ensure-quality-graphite-rupture-disc-to-get-better-return-on-investment_9712.htm Mon, 23 Nov 2020 12:22:00 +0530 A quality graphite rupture disc is a necessity for various industries and sectors. And, while you are looking for the product the right Graphite rupture disc supplier is necessary as well who will understand the requirements. What is A Graphite Rupture Disc? This is actually a pressure relief device which usually contains a bursting disc holder as well as the bursting disc. The specification and features of the disc are that it could carry pressure and respond as and when the pressure would increase. They are available usually in metal and non-metal corrosion-resistant materials. They are suitable for any kind of situation when it comes to low pressure as well as high temperatures even when there is a presence of extremely corrosive media. Usually, these products are manufactured using the highest quality material and the maximum working pressure of the device is 80% of minimum burst pressure. Usually, these rupture discs are applicable for highest temperature using a unique PVC coating which is a very special chemical vapour deposition coating. The product could withstand from -180 degree Celsius up to +500 degree Celsius under reducing atmosphere and oxidising too. And under inert conditions, it could be up to +1,500 degree Celsius. And, within this range, the graphite rupture disc also comes with vacuum and backpressure support. Depending on what the nominal pipe size and the application is, the rupture discs could be directly installed between flanges. Graphite rupture disc supplier in India, you should always purchase based on what the applications are and whether a signalling device is necessary or not with the process control system. Versatile Application Areas Usually, the bursting disc could be ordered in two ways either metal or graphite. The holders and accessories are often optimized by suppliers which allow for custom pressure relief solutions. Using this, piping, gas bottles are saved from extra pressure. When a specified pressure is reached, the bursting discs will release the entire relief cross-section without really closing it again. Nowadays, these devices are used for being reliable over various industrial sectors. They are cost-efficient and are a great replacement of safety valves. Also, the highly corrosive media could damage your existing safety valves, and this protects it and ensures they go on for long. The Benefits Of Graphite Rupture Disc • It helps with the reduction of pickling times. • Also, it helps in recycling inactive pickle liquor. • It helps in recovering HCL as well as water for reuse. • It also helps in concentrating iron-chloride for co-product which could be used for a potential sale. The recovery system of the device works continuously to ensure the acid is maintained at an optimum concentration as well as purity. • It is a quick return for your investment with the reduction in acid consumption. • It offers an environmentally safe working place with a safe vacuum process. • The product from a good graphite rupture disc supplier comes with quality components and automation process minimizing downtime. Therefore, when you are purchasing a product, ensure you get enough information on the supplier ensuring they are the right choice for what you have in mind regarding graphite rupture disc. Things To Know About Furan Resin http://www.globecarbon.in/blog/things-to-know-about-furan-resin_10252.htm Sat, 20 Mar 2021 13:30:44 +0530 Furan Resin Sand casting is a no-bake sand mould process, which furan resin plays a very important role as a bonding agent. This moulding technique maintains pretty excellently in casting good quality and smooth surface finish. Whereas some limitations are high cost and high raw materials requirements. What Is Furan Resin? Furan resin sand casting is the moulding process. This is the method where Furan resin as a bonding agent and it also mixes with the catalysts in a suitable proportion to produce sand mould. The mixing ratio of the furan resin binders for casting groups is different depending on the mas of the casting mass. Concerning these techniques, the sand mould is usually self-harden. This can concrete at the room temperature. The furan resin helps the mould to solidify easily and it also creates the products with a highly polished surface and good quality. The Raw Material The raw material of this material includes sand, furan resin, solidification agent and annexing agent. Regarding the requirement of sand, the content of the SiO2 should be high, the content of mud and the value of the acid should below. Concerning the Furan Resin, this is considered few or without nitrogen based on the technique demand and the structures of the metal castings. Finally, adding some annexing agents it can improve the property furan resin self-hardening sand, increase the intensity of the resin sand. Choose the best Wholesale Furan Resin supplier in India and get products from them. Process Of Furan Resin Sand Casting The furan resin casting uses a high-precise mechanical processing machine which is synchronous and automatic lines to make a mould for the castings. As the other mould casing methods, the pattern is designed at the beginning of the Furan resin sand casting process. The materials of the pattern can also vary from the plastics, wooden to aluminium. Among this aluminium is the most expensive material and it can guarantee the surface quality of the products. Advantages Of Furan Resin Sand Casting This has unique advantages in comparison with other mould casting method are as follows: • First, the furan techniques are excellent by producing the casting with the smooth surface and good appearance. • High precision and fewer defects. • The sand mould is dried under the temperature so it saves time and labour for the production. Choose the best furan resin wholesale supplier in India and choose the best products for your use. These have amazing benefits and advantages. Limitations Of The Furan Resin Though maintaining excellent advantages, these methods also remain some of the limitations. • The furan resin applies high technologies and it advances the lines into the production so the manufacturing cost inexpensive. Hence the price per product is higher in comparisons with other methods. • There is also a high requirement for raw materials. • This creates concern about environmental issues. There are plenty of furan resin supplier in India and get it delivered at your doorstep. Choose the supplier who is the best of all. Check their websites and know about their products and compare the prices before you make a deal. Sulphuric Acid Dilution System: Safe, Efficient, and Convenient http://www.globecarbon.in/blog/sulphuric-acid-dilution-system-safe-efficient-and-convenient_10618.htm Mon, 24 May 2021 11:22:21 +0530 Sulphuric acid is a strong acid that has many industrial purposes. Being a strong acid it can clean tough materials like Metals, remove contaminants from oil, and production of fertilizers, dyes so on. However, these industries require a different concentration of strong acid to produce their desired products. To achieve the desired concentration at such a large scale is more convenient with the help of a sulphuric acid dilution system. The dilution process of sulphuric acid generates a large amount of heat and heat production on an industrial scale needs to be managed and cooled down quickly. A good quality sulphuric acid dilution system can bring down the heat produced by the reaction within minutes. Use of Sulphuric Acid in Industries and the role played by sulphuric acid dilution systems. Sulphuric acid dilution system supplier in India has seen steady growth in their market as India develops more sophisticated factories to boost the production line. Sulphuric acid is a key component in the manufacturing of fertilizers, dyes, and explosives. As mentioned earlier, sulphuric acid is also used to remove contaminants from oil and clean metals. The equipment provided by Sulphuric Acid Dilution System Supplier is corrosion-resistant, therefore it has a good life span and is a good investment as it can optimize your manufacturing process in a short time. This dilution system is not only efficient but reliable as well. Risks Involving Strong Acids Industries often require large quantities of strong acids to manufacture certain products. These strong acids are diluted to the required concentration within the industrial facility. The dilution process of acid is highly exothermic meaning it generates a large amount of heat. Ideally, a heat exchange alone should be sufficient to bring down the temperature. However, the heat produced can cause the corrosive solution to boil and splash which can result in workspace accidents such as acid burns or even death. Sulphuric Acid Dilution Systems ensure a safe working space and reduces the chances of workplace accidents. While the system also uses heat exchange to rapidly bring down the temperature, it has additional sophisticated components which allow the process to be carried out more efficiently and safely. While working with strong acids it is important to wear protective gears like face shields, gloves, boots, and so on. As an employer, providing a safe work environment is a priority. Strong Acids can severely damage skin and eyes upon contact. If a work accident occurs it is important to immediately transfer the affected individual to a hospital. It is also important to note that many reactions of sulphuric acid result in the formation of hydrogen gas which is extremely reactive and inflammable. Too much heat in the surroundings or fire in the vicinity can result in the gas produced igniting. One must ensure to have safety protocols in place to aid during emergencies and have contacts ready to call in fire brigades if the need ever arises. Maintaining a safe work environment is an important responsibility as carelessness can be the reason for a tragic incident. Analysis of Acid-Resistant Cement http://www.globecarbon.in/blog/analysis-of-acid-resistant-cement_11278.htm Sat, 14 Aug 2021 12:53:53 +0530 The acid-resistance cement consists of a combination of tricalcium aluminate which is a metal that lowers down the chance of attack of the acid by twenty-five percent. Given below is the study of such type of concrete and cement which will describe the composition, characteristics, properties, uses advantages and disadvantages of the same. Composition of The Acid-Resistance Cement The acid-resistance cement consists of a very low quantity of tricalcium aluminate as mentioned earlier which is the reason that a very less quantity of calcium aluminate is formed. This is the further reason that hydration is less. Due to the reaction of calcium Sulphur aluminates, the number of sulphatic salts gets reduced that can be expansive. This will lead to any damage to the acid-resistance cement. This type of acid-resistance cement exporter can be found anywhere with the right choice. Characteristics of Acid-Resistance Cement 1. This cement has the property of providing maximum resistance to the ions of chloride that ultimately helps in the prevention of corrosion. 2. It has the characteristics of increased permeability as well as workability. 3. This type of cement has helped in the overall improvement of concrete strength of the later ages. 4. It also helps to provide a very high level of performance of concrete and also high integrity to the aggressive nature of the sulphatic or acidic environment. Uses of Acid-Resistance Cement 1. There are various recommendations to use this type of cement from acid-resistance cement exporter in Mumbai for a variety of constructions like foundations or pilling works. 2. It is recommended for the constructions in which there is contact with soils and the water in the ground which contains more than 0.2% salts of acid. 3. The surfaces that are made of concrete which is dependent on wetting and drying like bridge piers, apron, contract surface in the tidal zone. 4. This type of acid-resistance cement is used for treatment plants that are affluent and also for the chimney and the cooling towers. 5. This is also used for buildings near the seacoast. 6. It is suitable for underground works where acid is present in the soil as well as the water. Advantages of Acid-Resistance Cement 1. This type of acid-resistance cement has a very high compressive strength by the mix of economic concrete design. 2. The shrinkage cracks can be avoided due to the low heat of hydration. 3. It also helps in the improvement of the life as well as durability of various structures under the condition of aggression. 4. The sulphatic attack can be prevented which will be helpful in the prevention of corrosion as well as improvement in its resistance. 5. The use of acid-resistance cement from the exporters in India helps towards the protection against the formation of Sulphur aluminates which indirectly gives protection against the attack of acid attack on the cement. The quality of the cement depends upon its endurance to withstand corrosion activities. So, to get a quality product, the above points must be considered. After checking the reputation, track record and past history of acid-resistance cement exporter products should be purchased from him. Only then you can be assured of getting high-quality products. Sulphuric Acid Dilution System Supplier – Supplying Good Quality Products http://www.globecarbon.in/blog/sulphuric-acid-dilution-system-supplier-supplying-good-quality-products_11862.htm Fri, 26 Nov 2021 14:35:26 +0530 Sulphuric Acid Dilution System Supplier is available in the market and working greatly according to the demand. The systems are supportive in working out a low or high level of the tank. About Sulphuric Acid Dilution System Dilute sulfuric acid is referred to as strong acid and a high-quality electrolyte; it is extremely ionized, much of the heat unconfined in dilution comes from the hydration of the hydrogen ions. It responds with several metals releasing hydrogen gas, H2, and forming the metal sulfate. The advanced Sulfuric Acid (H2SO4) Dilution System is planned for the right dilution or even transfer of concentrated sulfuric acid service into railcars, storage tanks, and tank trucks. As an option to diluting with water, a stronger answer can be merged with a weaker solution to produce a middle concentration. These systems can be used for bulk loading of definite batch quantities or set up to function continuously focused on demand. For greatly exothermic applications, the system is planned with a heat exchanger and proprietary sulfuric acid reactor. The special design avoids high outlet temperatures using just cooling tower water. Cooling water pumps, cooling towers, and uncooked material pumps are also offered. What are the top benefits of the system? The top benefit includes completely assembled and skid-mounted, full of controls, piping, valves, and instrumentation. It is equipped for a project's particular rate of flow, attentiveness range and accommodates blending of numerous raw material streams and any necessary additives. A well-managed sized system can cut down the required storage tanks at a given facility since just concentrated feedstock and water would require being stored. The system offers the right and repeatable end product lets the right product features and cut down the uncooked material losses. It is planned to quickly auto-adjust stream flow rates in the event of a procedure upset. If the procedure upset cannot be corrected mechanically, the system will stop, defending pumps and making sure for the reliable product quality. The systems help work out a low or high level of the tank. The system is supported by professional technicians who can give startup, operator training, or perform planned preventive maintenance and calibration. Some extra charges are required to apply for the services. Description About the process It is important to add the acid slowly to the cold water to restrict the heat build-up. In case, water is added to the concentrated acid, sufficient heat can be released at once to boil the water and splash the acid. Sulphuric Acid works with water to form hydrates with some special properties. During dilution, significant heat is generated according to the desired dilution. The heat liberated many times is to create acid boiling and so, the condition is made for the re-circulation of a piece of cooled dilute acid, thus making sure for working at the best temperature. Sulphuric Acid Dilution System Supplier in India is serving the needs of the buyers by offering the best quality system. All You Need To Know About Graphite Lined Reactors http://www.globecarbon.in/blog/all-you-need-to-know-about-graphite-lined-reactors_12337.htm Tue, 15 Feb 2022 12:32:08 +0530 Graphite-lined process equipment from a Graphite Lined Reactor Supplier is utilised in almost all pharmaceutical production facilities across the world, as well as in the chemical, petrochemical, pesticide, metallurgical, and related industries. There are distinct benefits in the specific qualities of graphite lining that make it a top choice for designers and engineers.   Here are five compelling considerations why graphite-lined equipment from Graphite Lined Reactor Supplier in Mumbai, can enhance your process:   Corrosion Resistance -  Exceptional corrosion tolerance to acids, alkalis, water, and other chemical solutions is provided by graphite-lined steel. Because of its chemical inertness, graphite lining can last for many years in situations that would immediately render most metal containers inoperable. The graph below shows how graphite lining provides the broadest range of corrosion protection of any material utilised for equipment. This necessitates the use of graphite lining in various procedures.   Flexibility -  Glass' chemical, mechanical, and temperature qualities demonstrate that it can withstand a wide variety of operational conditions. Users of glass-lined machinery can thus make dramatic changes to their processes without having to invest in new equipment. Because of its adaptability, glass-lined steel is the equipment of choice for R&D projects, quantities that require constant change out, and other diverse applications.   Purity -  Metals from untreated mild steel or alloy reactors completely dissolve in vigorous reaction conditions. Metals that can be extracted, such as chromium, nickel, molybdenum, and copper, can bleed into and compromise your product, resulting in undesirable catalytic effects that can create damaging variations in the process reactions. These metals can degrade product quality, reduce yield, and even trigger runaway reactions in some situations. Because graphite-lined steel from Graphite Lined Reactor Supplier in India, is inert, it is resistant to contamination. Furthermore, it has no negative effects on flavour or colour, which is critical in the food and medicine sectors where purity is critical.   Ease of Cleaning -  Cleanability is very important in pharmaceutical operations. To ensure product quality and decrease heat conduction resistance produced by-product accumulation, each reactor and its accompanying process equipment must be properly cleaned among batches. Graphite-lined steel has already been modified to meet cleaning, sanitation, and sterilisation standards. Because of its high degree of contact smoothness, it is simple to clean with non-corrosive, low-pressure cleaning techniques. The protective coating of graphite-lined equipment from a Graphite Lined Reactor Supplier also prevents the accumulation of viscous or sticky items, resulting in less frequent cleaning.   Economy -  When managed and regularly maintained, graphite-lined steel reactors can be a more cost-effective choice than steel and alloy containers, whose service life can be severely reduced due to their inability to withstand corrosion as well as graphite lining. The mixture of graphite and steel gives you the finest of both construction equipment; fusing graphite to steel creates composites with an inner that protects the product and an outer that delivers structural strength and longevity.   Temperature change restrictions are another consideration. This is the maximum temperature difference that can exist between the vessel walls and the contents. Simply said, if you put something into a reactor and thus the temperatures of the object differ significantly from the temperature within the reactor, you might do substantial damage. Tips For Hiring The Right Manufacturer For Carbon Bricks http://www.globecarbon.in/blog/tips-for-hiring-the-right-manufacturer-for-carbon-bricks_12926.htm Thu, 19 May 2022 11:40:07 +0530 When you are penetrating for carbon bricks there are going to be many questions going through your mind. But, one of the most key ones that you are going to need to contemplate is what company you are going to buy your products from.   You should think about the size, kind and much more when you are making the decision and here are some more of the top factors that will assist you with this choice.   Factors to Consider   When you are looking at the options for Carbon Bricks manufacturer in Mumbai there is so much that you need to consider. This choice might seem uncomplicated, but it isn’t always going to be and there are a wide variety of factors to look at, such as:   • Types – There are different kinds of this product and you need to make sure that you are selecting the right one, comprising impervious or non-impervious. Once you determine which one you want, then you should find out if they are obtainable from the company you are talking to.   • Carbon content – You would also need to think about what the content of the main ingredient is going to be since there are various levels. Make sure that you are asking the carbon bricks manufacturer in India about what the various levels are and which would fit your requirements.   • Price – Also, think about the cost that they are asking for the products and you need to make sure that you are getting competitive estimates. The more rough calculation you have in hand, then the better price you are going to get.   • Brands – There will be numerous brands that you can pick when it comes to this and you need to consider which one is pre-eminent. Check out what people have written in their reviews and what their experience was with the company and the products.   • Recommendations – You are also going to want to get recommendations from others who have bought this product lately. They would know which company would give the best brand and which one would have the best fame in terms of their products as well as their customer service.   Advantages of Using Carbon Bricks   ● Good high-temperature resistance ● Strong anti-slag penetration resistance ● Resistance to thermal shock ● High Corrosion resistance to slag ● Non-Wettability to molten slag   You should always make sure that you are looking at not only the product when you are looking to buy something, but also the company. You need to buy from one of the highest reputed companies in the industry so you can be sure you are getting the highest quality products.   Check out the Carbon brick manufacturer in India and pick the right one. Also, you should think about the kind of product that you are interested in buying along with what your needed content level would be.   The brand that is accessible will also be important along with the price that they would be imposing, so don’t be afraid to ask them about this and get a few other cost quotes to find the right one. Graphite Cement Manufacturer – Important things to consider before using it http://www.globecarbon.in/blog/graphite-cement-manufacturer-important-things-to-consider-before-using-it_13323.htm Fri, 19 Aug 2022 11:10:05 +0530 What is graphite cement?   Graphite cement is a paste-like material that links graphite with a 100% carbonaceous connection. It rests securely at temperatures up to 5000ºF (Approx.2700ºC) in sluggish atmospheres. Before you apply the graphite cement, be sure you appropriately clean and prepare the surfaces supplied by the Graphite Cement Manufacturer. Once smeared, it should be preserved at 260ºF for five hours. Once the jointed pieces are taken over a full heat cycle, the cemented joint is about 99% pure carbon. When the graphite cement is appropriately applied and cured, the joints are often stronger than the substrate.   Uses of graphite cement supplied by the Graphite Cement Manufacturer in Mumbai Now that you recognize this unique graphite application’s strengths (literally), you probably want to recognize how and when to use it. For starters, you can use graphite cement for connecting carbon brick or making large monolithic graphite structures from smaller gears. It’s a great material for fixing cracked trays, dies, jigs, and fixtures. It can also be used to protect lids to capsules, patch holes, and fix spalls and scratches. Graphite cement can even be used to join sight tubes and pouring spouts, set moulds and dies, seal plugs, repair subsectors, join carbon foam and felt, and fix broken resistance heating components. It turns out there isn’t much this material can’t do!   How to prepare graphite cement   Before using this astonishing graphite product, be sure you do these essential preparations. First, carefully clean the surfaces to be joined. Make sure to eliminate graphite dust, as it might interfere with the proper bond. The graphite or carbon to be combined should be fully dried before you apply the graphite cement. Now, to the product itself.   Graphite cement should be stored in a refrigerated area, but to use it, an adequate amount of time must be allowable for the cement to reach room temperature. Mix the cement rendering to directions before use. The cement should be functional in both areas to be cemented. It's okay, and even optional, to add extra cement to allow it to squeeze through the ends. If you apply too much, the extra cement can always be detached once cured with sandpaper, steel wool, or actual machining processes. Once preserved, the material is completely machinable, and the joint is usually stronger than the material joined.   Curing of the Graphite Cement   The cemented joint must be cured at 260ºF for five hours. While curing smaller parts is effortlessly done in ovens, furnace linings and other big shapes are cured in place, normally with process heat. When curing is complete, the graphite cement will function at any anticipated temperature, just like the joined pieces.   It’s significant to note that the cured joint will have all the powers and limitations of regular graphite. That means that, as with any other graphite stuff, graphite cement will oxidize at approx. 700℉ in an oxygen environment. Above 700℉, the graphite fixtures/graphite cement should function in a vacuum or controlled atmosphere.   Just as most families find it extremely useful to keep around a tube of super glue, any manufacturer using graphite products in its shop will find it valuable to keep around and know how to use graphite cement. Detailed Guide To Graphite Cement And Its Uses http://www.globecarbon.in/blog/detailed-guide-to-graphite-cement-and-its-uses_13792.htm Fri, 25 Nov 2022 11:36:41 +0530 The pencil is perhaps the graphite application that most people are familiar with. Graphite is a resilient material, although it is possible for components made of it to fail due to wear and tear over time, prolonged usage, or harsh environments. Consider using graphite cement from a Graphite Cement Manufacturer for your in-house restorations rather than spending money on new parts. Graphite Cement: A paste-like substance called graphite cement is used to bind graphite with a wholly carbonaceous bond. It is safe up to 5000oF (about 2700oC) in inert atmospheres. Make sure to adequately clean and prepare the surfaces before applying the graphite cement. It should be cured at 260oF for five hours after application. The cemented joint is around 99% pure carbon after the jointed components have gone through a full heat cycle. The joints are frequently stronger than the substrate when the graphite cement is properly placed and cured. Uses Of Graphite Cement: You undoubtedly want to know how and when to utilize this special graphite application now that you are aware of its advantages. To begin with, you can assemble enormous monolithic graphite constructions from smaller parts or join carbon blocks using graphite cement. It works well to mend trays, dies, jigs, and fittings that have cracks in them. Additionally, it may be used to mend holes, fix spalls, and fasten capsule lids. In addition, you may establish moulds and dies, seal plugs, patch subsectors, unite carbon foam and felt, and mend damaged resistance heating components using graphite cement. It turns out that this substance is rather versatile. Preparation: Be careful to make these basic preparations before utilising this amazing graphite product from Graphite Cement Manufacturer in India. Before joining any surfaces, carefully clean them. Dust made of graphite should be eliminated to ensure optimal adherence. Before applying the graphite cement, the graphite or carbon that is to be connected must be dry. On to the actual product now. When not in use, graphite cement must have enough time to acclimate to ambient temperature. Graphite cement should be kept in a refrigerator. Before using, mix the cement as directed. Apply the cement to both of the places that need it. Adding more cement to allow it to squeeze through the margins is acceptable it's encouraged. If you spread too much cement, it can always be scraped off once it has dried using steel wool, sandpaper, or even actual machining processes. In reality, the material is completely machinable after curing, and the junction is typically stronger than the materials it is joining. Curing: The cemented junction has to spend five hours curing at 260oF. Furnace linings and other big forms must be cured in place, usually with process heat, but smaller parts may be simply cured in ovens. The graphite cement will work at any specified temperature when curing is finished, just as the attached components. It's crucial to keep in mind that the healed joint will possess all the benefits and drawbacks of ordinary graphite. That indicates that graphite cement will oxidize at around 700oF in an oxygen atmosphere, just like any other graphite structure. The graphite fixtures and graphite cement from Graphite Cement Manufacturer should be used in a vacuum or controlled environment when operating over 700oF. Carbon Bricks Manufacturer: Application, Types, Benefits http://www.globecarbon.in/blog/carbon-bricks-manufacturer-application-types-benefits_14420.htm Thu, 02 Mar 2023 11:07:51 +0530 High quality carbon-containing materials and acid-resistant organic compounds combine to create carbon bricks. It then moulds under intense pressure and it merges with high-quality adhesives. This provides a high degree of mechanical strength. Suppliers of carbon bricks provide goods that corrosive chemicals can't significantly affect. Even abrupt temperature fluctuations don't affect it. This article explains what Carbon brick is, its types and benefits. This will be helpful when seeking Carbon Bricks Manufacturer in India. Application Of Carbon Bricks Chemical Carbon bricks are useful in chemical-resistant buildings. It is useful in exposures where other types of brick are unable to manage the conditions well enough. In corrosive conditions with acid/alkali attacks and extreme thermal vessels, carbon bricks are useful as linings. Under circumstances involving HF and potent alkalis, carbon materials are useful. Currently, carbon brick is the only type of building material that can withstand these pollutants. Caution Of Carbon Bricks Avoid placing carbon brick up against stainless steel or a lead liner. Many metals will waste away when they come into direct contact with carbon. This will create a galvanic cell with the metal. Avoid having contact with the mortars with carbon that links the carbon components for the same reason. Incorporate a voltage breaker among them. Types of Carbon Bricks • Aluminium Carbon brick Bauxite and graphite of the highest quality are useful to make blast furnace aluminium carbon bricks. It also incorporates small amounts of silicon Carbon and additives. It also includes resin as a binder, before the material finally burns during a compression procedure. It has strong heat resistance, excellent heat conductivity, and good alkali barrier properties. It also includes low porosity, a limited amount of dimensional variation, and a reasonable cost. • Silicon carbon brick A type of inert substance, silicon Carbon exhibits excellent thermodynamic permeability. It has low expansion correlation, high heat strength, and little creep deflection. In addition, silicon Carbon exhibits excellent anti-slag, anti-iron combing, and damage tolerance. Its oxidation resistance is superior to that of carbon-based materials. Finding a mixture of alkali-resistant corrosion control is the key challenge. Additionally helpful in silicon Carbon refractories that are self- or nitride-bonded. It is preferable to employ silicon Carbon bricks to increase the lifespan of the furnace's lower portion. • Magnesia Carbon Brick Graphite Bricks and magnesia that has been dead-burned or fused is known as a magnesium-carbon brick. Whenever necessary, antioxidants are applied. These goods are categorised as environment conscious in terms of steel making due to our control over bonding agents. Benefits of Carbon Bricks • These bricks, which exhibit outstanding resistance to heat shock and oxidation at extreme temps. These are widely useful in the steel industry. • It is the perfect refractory material because of its melting temperature and hydration durability. • Extreme chemical, thermal, and mechanical environments necessitate the use of materials with superior effectiveness. It can survive the impact of molten steel and slag. • This brick has carbon incorporated to it during the production procedure to make it extremely slag proof. • These bricks are mostly necessary in basic oxygen furnaces as well as other sectors. This includes industries of steel and iron. The working conditions might be difficult here. It is important to choose a Carbon Bricks manufacturer cautiously in order to get the best goods. It is crucial since different acidic and alkaline solutions come into touch with these bricks. Graphite Heat Exchanger Supplier: What You Need to Know http://www.globecarbon.in/blog/graphite-heat-exchanger-supplier-what-you-need-to-know_15011.htm Tue, 23 May 2023 11:28:04 +0530 Graphite heat exchangers are widely used in various industries, including chemical, petrochemical, pharmaceutical, and food processing. They offer several advantages over traditional metal heat exchangers, including high thermal efficiency, corrosion resistance, and excellent resistance to high temperatures and pressures. However, choosing the right graphite heat exchanger supplier can be challenging, especially if you are not familiar with the material and its properties. In this article, we will discuss the key factors to consider when choosing a graphite heat exchanger supplier. Quality of the Material The quality of the graphite material used in heat exchangers is critical to ensure that the equipment operates efficiently and safely. It is essential to choose a supplier that sources its graphite from reputable manufacturers and follows strict quality control measures. Look for suppliers that offer certifications, such as ISO 9001, which ensures that their products meet international quality standards. Design and Engineering Capabilities Graphite heat exchangers come in different designs and configurations, depending on the intended application. A reliable supplier should have experienced engineers who can provide technical advice on the best heat exchanger for your specific needs. They should also have modern design software and equipment to ensure that the heat exchanger is accurately designed and optimized for its intended purpose. Customization Capabilities In some cases, you may need a graphite heat exchanger that has unique specifications that are not readily available in the market. A good supplier should have the capability to customize their products to meet your specific requirements. This can include designing a heat exchanger that fits into limited space, using special materials to resist corrosive or abrasive environments, or incorporating specific features such as baffles or fins to improve heat transfer. The Graphite Heat Exchanger Supplier in India should have modern equipment and experienced personnel to ensure that the customization process is accurate and efficient. Delivery and Logistics The delivery time and logistics can affect the efficiency of your operations, especially if you need the graphite heat exchanger for time-sensitive projects. Choose a supplier that has a reliable transportation network and can deliver the products within the agreed-upon timeframe. The supplier should also have proper packaging to ensure that the heat exchanger is not damaged during transit. Customer Service and Support A good supplier should provide excellent customer service and support throughout the purchasing process. This includes providing technical advice on the best graphite heat exchanger for your application, answering your questions promptly, and resolving any issues that may arise. The supplier should also have a customer-friendly return policy in case you receive defective or unsatisfactory products. Price and Payment Terms The price of graphite heat exchangers can vary depending on the size, design, and specifications. However, it is important to note that the cheapest option may not always be the best choice. Choose a supplier that offers competitive prices without compromising the quality of the products. The supplier should also provide flexible payment terms such as credit cards, PayPal, and bank transfers. Conclusion Choosing the right graphite heat exchanger supplier is critical to ensuring that you get high-quality products that meet your needs. Consider the quality of the material, design and engineering capabilities, customization capabilities, delivery and logistics, customer service and support, and price and payment terms when selecting a supplier. By doing so, you can rest assured that you are getting value for your money and that your operations will run efficiently.